Variations, "unit stocked," and COGS accuracy

I'm not sure I'm using variations right for bulk items, and even if I am, I am wondering if I could do something else without throwing off my COGS reporting. 

 

I run a bike shop; we frequently replace brake or shift cables on customers' bikes, and these come from our supplier in bulk file boxes of 100 per box.  I have it set up in my catalog as the box of 100 being "unit stocked," because this is what we buy from our supplier.  But we never sell a whole box to a customer, only one cable at a time, so I set up a single cable as a variation, equivalent to 1/100 of the unit stocked.  This means whenever I write up a work order I'm always manually selecting the single cable variation instead of the whole box.  I wish I could just ditch this step! Also, not that it's a hard mental math problem, but it's a little weird to see stock represented as "0.84 units" as opposed to just showing 84 cables.  

 

If I were to create a separate SKU for the single cables, not tie it to any other products, and then manually adjust inventory--i.e., adjust a full filebox of cables to zero and adjust my homemade cable SKU to 100--is that going to throw off my COGS reporting?  Not sure if I'm asking this question correctly.

 

If it didn't mess anything up, I would love to create this sort of SKU for several items that we buy in bulk and sell one at a time.  Thanks for any advice on this!

 

 

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I operate a hardware store on square with around 1600 unique skus. Online and In-person. 

Many of our items are sold in a similar fashion.

 

For such items we would add the item individually as a "bike cable" and receive a purchase order of 100 units so the cogs functions appropriately and you have exact stock numbers to work with on your reporting tabs (Sales & Inventory).

 

There will be a small difference in the PO and the invoice from your vendor but the $ amounts will still add up correctly. 

 

Hope this helps.

 

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